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Health and Safety induction

3D Printing

Massimiliano Di Luca

Diar Karim

Last edited 169 days ago by Massimiliano Di Luca

Introduction

University-Recorded printers

University-Recorded printers

SCHOOL

BUILDING

ROOM

MAKE & MODEL

PURPOSE

PRINTER TYPE

MATERIAL USED TO PRINT

Psychology

409

Anycubic Photon S (2)

research

SLA

UV Resin

Psychology

409

Peopoly Phenom

research

SLA

UV Resin

Psychology

409

Creality CR-10S

research

FDM

PLA, ABS

Psychology

409

Creality CR-10 (not functional)

research

FDM

n/a

Psychology

409

Flashforge Creator PRO2

research

FDM

PLA, TPU

There are no rows in this table

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To perform any type of 3D printing, appropriate training is required. The training is different for the two types of printers in the lab:

FDM - Fused Deposition Modeling

SLA - Stereolithography

Training requires reading the 3D printing risk assessment below (for SLA read the chemical hazard risk assessment), reading the relevant printer manual, completing the training procedure below, going through a full printing process with the supervisor of the trainer, obtaining workshop swipe car access, and filling in the following questionnaire once all these steps have been successfully completed.

Training procedure

This procedure provides the framework for training on the safe operation of 3D printers, emphasising hazard recognition and the implementation of control measures.

Applicable to all students and employees who operate or maintain 3D printing equipment.

Roles and responsibilities

• PI: To ensure the procedures for training, information and risk assessment are implemented. • Trainers: To deliver the training according to the procedure. • Trainees: To attend the training and adhere to all safety protocols.

Step-by-step training:

1. Introduction

• Overview of 3D printing technologies and applications. • Acquaintance with Lab rooms and equipment. • Details about 3D printers in use in the lab.

Guideline for printing

SLA:

Anycubic_3D_printing - Nish.docx

1.7 MB

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FDM:

⁠

https://www.manualslib.com/manual/1604800/Creality-Cr-10-Series.html⁠

⁠

2. Recognizing Hazards

• Reading of approved 3D printing Risk assessment

⁠

SOPHS_print_GK.docx

59.8 kB

⁠

This is the latest (1/2) RA for GK, made in 2023

• Reading of chemical hazard risk assessment.

⁠

Riskassessment_3dprintmaterial_GK.docx

99.8 kB

⁠

This is the latest (2/2) RA for GK, made in 2023

• Review of Material Safety Data Sheets (MSDS) for substances used.

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MDS-2.pdf

458.5 kB

⁠

• Review of report of reportable substance form.

⁠

reportablesubstancesform.docx

75.8 kB

⁠

3. Control Measures

• Instruction on safety measures and their importance, including

enclosures,

LEV,

filters,

cleaning products,

curing system.

• Proper use of Personal Protective Equipment (PPE).

• Proper use of waste disposal bins.

4. Operational Protocols

• Step-by-step process of operating each 3D printer.

• Emergency procedures and first-aid measures.

• Procedure to report accidents, incidents, close calls.

5. Maintenance and Troubleshooting

• Routine maintenance checks and schedules. • Common issues and troubleshooting methods.

6. Hands-on Training

• Supervised operation of the 3D printer by trainees. • Demonstrations of proper cleaning and maintenance.

7. Assessment and Feedback

• Verbal assessment of knowledge. • Practical demonstration of learned skills.

8. Record Keeping

• All training sessions must be recorded, including duration, attendance, assessment results, and trainer notes using the form below.

• All reviews should be recorded and copies of old documents stored.

• Documentation should be stored for review during audits.

9. Certification

• Trainees who successfully complete the training can receive a certificate of completion upon request.

10. Review and Update

• The training procedure should be reviewed annually together with the risk assessment.

• The training procedure should be reviewed following the purchase of new equipment, any significant changes to operations, equipment, or regulations, and following any incident.

• History of risk assessment reviews:

August 1, 2022: LEV assessed

September 1, 2022: Created risk assessment

October 1, 2023: Edited risk assessment to update location to GK