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Mapping Pabrik 1A Amonia
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Mapping Pabrik 1A Amonia


Amonia Pabrik 2
Proses
Equipment
Detail Equipment
3D Done ?
Asset Image
Link WI
3D artist
Frontend Process Ammonia
50
1.1 NG Compressor
8
NG KO Drum (V-0101)
image.png
athar
NG Compressor Suction Separator (V-0411)
image.png
athar
Fuel NG Preheater (E-0101)
image.png
rizqi
NG Recycle Cooler (E-0411)
image.png
rizqi
NG Compressor (K-0411)
image.png
​
NG Compressor Turbin (TS-0411)
image.png
​
NG Comp Lube Oil System (reservoir, pump, filter, cooler)
​
NG Comp Dry Gas Seal System
image.png
image.png
​
8
Count
1.2 Air Compressor
11
Air Compressor Suction Filter (F-0421)
image.png
​
Air Compresssor First Intercooler (E-0421)
image.png
athar
Air Compresssor Second Intercooler (E-0422)
image.png
athar
Air Compresssor Third Intercooler (E-0423)
image.png
athar
Air Compressor First Separator (V-0421)
image.png
rizqi
Air Compressor Second Separator (V-0422)
​
Air Compressor Third Separator (V-0423)
image.png
​
Air Compressor (K-0421)
image.png
rizqi
Air Compresor turbine (TS-0421)
​
Air Compressor Lube Oil System (reservoir, pump, filter, cooler)
​
Air Compressor Dry Gas Seal System
​
11
Count
1.3 Desulphurizer
4
Air Compressor Dry Gas Seal System
image.png
athar
Sulfur Adsorber (R-0201)
image.png
athar
Sulfur Adsorber (R-0202)
image.png
​
Desul Temp in CV, TV-0209
image.png
kelvin
4
Count
1.4 Process Steam
1
Line steam to Gas + Control Valve FV-0204/6
image.png
image.png
rizqi
1
Count
1.5 Process Gas
1
CV FV-0201, 0201A, 0203
image.png
​
1
Count
1.6 Primary Reformer
10
ID Fan/Fuel Gas Blower (K-0201 A/B)
image.png
image.png
kelvin
NG Fuel System (CV FV-0215/6 + Line to burner)
image.png
rizqi
Fuel off gas System (CV FV-0214 + Line to burner)
image.png
rizqi
Feed Gas & Steam Preheater (E-0201)
image.png
​
Process Air Preheater (E-0202 AB)
image.png
​
Steam Superheater (E-0203)
image.png
​
NG Preheater (E-0204 ABC)
image.png
rizqi
E-0205 BFW Preheater
​
Catalyst tube + lantai top tube
image.png
rizqi
Furnace
​
10
Count
1.7 Process Air
1
Line + CV FV-0209/211/212
image.png
image.png
​
1
Count
1.8 Secondary Reformer
3
Burner Tip
​
Dome Brick
​
Check valve udara to SR
​
3
Count
1.9 Reformed Gas Waste Heat Boiler
1
E-0208
image.png
​
1
Count
1.10 High Temperature Shift Converter
1
HTS Reactor (R-0204)
​
1
Count
1.11 CG Steam Superheater (E-0209)
1
E-0209
image.png
​
1
Count
1.12 Methanator Trim Heater (E-0211)
1
E-0211
image.png
​
1
Count
1.13 BFW Preheater No. 1 (E-0212)
1
E-0212 A/B
image.png
​
1
Count
1.14 Low Temperature Shift Converter
1
LTS Reactor (R-0205)
image.png
athar
1
Count
1.15 BFW Preheater No. 2 (E-0213)
1
E-0213 A/B
​
1
Count
1.16 Startup N2 Circulation System
4
N2 Blower (K-0203)
image.png
​
Start up N2 Cooler (E-0214)
image.png
rizqi
Start up N2 separatot (V-0202)
image.png
athar
Start up N2 Heater (E-0216)
image.png
rizqi
4
Count
Steam System
25
2.1 Deaerator
6
Deaerator Steam Stripping Line
image.png
image.png
​
Desul Temp in CV, TV-0209
​
DFW Preheater No. 1 (E-0304)
​
DFW Preheater No. 2 (E-0305)
​
Dome Brick
​
E-0205 BFW Preheater
​
6
Count
2.2 Chemical System Deaerator
2
BFW Pump Turbine
image.png
​
ammonia injection (Z-2502)
image.png
​
2
Count
2.3 BFW Pump
2
turbine (TS-2501)
image.png
​
pump (P-2501 A dan P-2501 B)
image.png
image.png
​
2
Count
2.3 BFW Preheater Exchanger
6
E0213
​
E0212
​
E-0205
​
E-0502
​
E-0208
​
E-0501
​
6
Count
2.4 Steam Drum
3
HP Steam Drum V-0201
image.png
​
Blowdown Drum (V-0211)
image.png
​
Blowdown Cooler (E-1101)
​
3
Count
2.5 Steam Header
4
Letdown HP to MP (line + CV : PV11021&2)
​
MP Steam Vent (PV-11034&2)
​
Cooling Water Pump Turbine (TS-2301)
​
Deaerator (V-2501)
​
4
Count
2.6 Turbine Condenser
2
E-0401 + E-0401 P1A/B
image.png
rizqi
E-2302 + E-2302 P1A/B
image.png
image.png
image.png
​
2
Count
Middle End Process
36
3.1 CO2 Removal
27
CO2 Absorber (C-0302)
​
CO2 Stripper (C-0301)
3.1 V-0301 C-0301 V-0302 bertumpuk.jpeg
​
HP Flash Drum (V-0302)
3.1 V-0302 HP Flash Drum.jpeg
3.1 V-0301 C-0301 V-0302 bertumpuk.jpeg
​
LP Flash Drum (V-0301)
3.1 V-0301 LP Flash Drum.jpeg
​
Semilean Pump A (P-0301 A + motor + TX)
image.png
​
Lube oil System P-0301A
image.png
​
Semilean Pump B (P-0301 B + TS)
image.png
​
Lube oil System P-0301B
image.png
​
Semilean Pump C (P-0301 C + motor)
image.png
​
Lube oil System P-0301C
image.png
​
MDEA Lean pump (P-0302 A dan B)
image.png
image.png
​
Hydraulic turbine (TX-0301)
3.1 TX-0301 Hidraulic Turbin for P-0301A.jpeg
​
Reboiler (E-0302)
image.png
​
MDEA Filter (F-0301)
image.png
​
Split stream pump (P-0303 A/B))
image.png
​
MDEA Solution Storage Tank (T-0301)
3.1 T-0301 MDEA Solution Storage Tank.jpeg
athar
MDEA Solution Sump Tank (T-0303)
3.1 T-0303 MDEA Solution Sump Tank.jpeg
athar
CO2 product cooelr (E-0308)
image.png
​
Solution Heat Exchanger (E-0301AB)
image.png
athar
Lean Solution Cooler (E-0303)
image.png
​
DFW Preheater No. 1 (E-0304)
image.png
athar
DFW Preheater No. 2 (E-0305)
image.png
rizqi
Overhead Condensate Pump (P-0304)
3.1 P-0304 OH Condesate Pump (untuk E-0308).jpeg
​
Process Gas Separator (V-0304)
3.1 V-0304 Process Gas Separator.jpeg
rizqi
MDEA Recycle Separator (V-0306)
3.1 V-0306 MDEA Recycle Separator.jpeg
​
Antifoam Injection System (Z-0301)
3.1 Z-0301 Antifoam Injection.jpeg
​
Solution Transfer Pump (P-0305)
image.png
rizqi
27
Count
3.2 Process Condensate Treatment
5
Process Condensate Stripper (C-0701)
3.2 C-0701 Process Condensate Stripper.jpeg
​
Process Condensate KO Drum (V-0701)
3.2 V-0701 Process Condensate KO drum.jpeg
​
Process Condensate Exchanger (E-0701 ABC)
3.2 E-0701 ABC Process Condensate Exchanger.jpeg
rizqi
Stripped Condensate Cooler (E-0703)
3.2 E-0703 Stripped Condensate Cooler.jpeg
​
Condensate Pump (P-0704 AB)
3.2 P-0704 A&B Condensate Pump.jpeg
​
5
Count
3.3 Methanator
4
Methanator (R-0301)
3.3 R-0301 Methanator.jpeg
​
Methanator Heat Exchnager (E-0311)
3.3 E-0311 Methanator Heat Exchanger.jpeg
rizqi
Final Cooler (E-0312)
3.3 E-0312 Final Cooler.jpeg
​
Final Gas Separator (V-0311)
3.3 V-0311 Final Gas Separator.jpeg
​
4
Count
Back End Process
41
4.1 Syngas Compressor
11
Syngas First Intercooler (E-0431)
4.1 E-0431 Syngas Compressor 1st Intercooler.jpeg
rizqi
Syngas Second Intercooler (E-0432)
4.1 E-0432 Syngas Compressor 2nd Intercooler.jpeg
​
Syngas Aftercooler (E-0433)
4.3 E-0433 Syngas Aftercooler.jpeg
rizqi
Circulator Recycle Cooler (E-0434)
4.1 E-0434 Circulator Recycle Cooler.jpeg
​
Syngas Compressor (K-0431)
4.1 K-0431 Syngas Compressor HP.jpeg
4.1 K-0431 Syngas Compressor LP.jpeg
​
Syngas Compressor Turbine (TS-0431)
4.1 TS-0431 Syngas Compressor Turbine (1).jpeg
4.1 TS-0431 Syngas Compressor Turbine.jpeg
​
Syngas Compressor First Separator (V-0431)
4.1 V-0431 Syngas Compressor 1st Separator.jpeg
athar
Syngas Compressor Second Separator (V-0432)
4.1 V-0432 Syngas Compressor 2nd Separator.jpeg
​
Syngas Compressor After Separator (V-0433)
4.1 V-0433 Syngas Compressor After Separator.jpeg
​
Syngas Compressor Lube Oil System (reservoir, pump, cooler, filter)
image.png
image.png
image.png
image.png
​
Syngas Compressor Dry Gas Seal System
4.1 Dry Gas Seal for Syngas Compressor HP dan LP.jpeg
​
11
Count
4.2 Ammonia Synthesis Loop
15
Start Up Heater (H-0501)
​
First Ammonia Converter (R-0501)
4.2 R-0501 1st Ammonia Converter.jpeg
​
Syngas Steam Superheater (E-0500)
4.2 E-0500 SG Steam Superheater.jpeg
​
Second Ammonia Converter (R-0502)
4.2 R-0502 2nd Ammonia Converter.jpeg
​
SG Waste Heat Boiler (E-0501)
4.2 E-0501 SG Waste Heat Boiler.jpeg
​
SG BFW Preheater (E-0502)
4.2 E-0502 SG BFW Preheater.jpeg
​
Hot Heat Exchanger (E-0503)
​
Water Cooler (E-0504)
4.2 E-0504 Water Cooler.jpeg
​
First Cold Exchanger (E-0505)
4.2 E-0505 1st Cold Exchanger.jpeg
​
First Ammonia Chiller (E-0506)
4.2 E-0506 1st Ammonia Chiller.jpeg
​
Second Cold Exchanger (E-0507)
4.2 E-0507 2nd cold Exchanger.jpeg
​
Second Ammonia Chiller (E-0508)
4.2 E-0508 2nd Ammonia Chiller.jpeg
​
PG Chiller (E-0514)
4.2 E-0514 PG Chiller.jpeg
​
Ammonia Separator (V-0501)
4.2 V-0501 Ammonia Separator.jpeg
​
PG Separator (V-0514)
4.2 V-0514 PG Separator.jpeg
​
15
Count
4.3 Refrigerant Compressor
7
Ammonia Intercooler (E-0441)
4.3 E-0441 Ammonia Intercooler.jpeg
​
Ammonia Compressor 2nd Stage KO Drum (V-0442)
4.3 V-0442 Ammonia compressor 2nd stage KO drum.jpeg
​
Refrigerant Compressor (K-0441)
4.3 K-0441 Ammonia Refrigerant Compressor HP dan LP.jpeg
​
Refrigerant Compressor Turbine (TS-0441)
image.png
​
Ammonia Compressort 3rd Stage KO Drum (V-0443)
4.3 V-0443 Ammonia Compressor 3rd Stage KO Drum.jpeg
​
Refrigerant Compressor Dry Gas Seal System
4.3 Drygas Seal Refrigeran Comp HP.jpeg
4.3 Drygas Seal Refrigeran Comp LP.jpeg
​
Refrigerant Compressor Lube Oil System
​
7
Count
Refrigerant System
8
Ammonia Condenser (E-0510)
4.4 E-0510 Ammonia Condenser.jpeg
4.4 E-0510 B Ammonia Condenser B.jpeg
​
Inert Gas Chiller (E-0511)
4.4 E-0511 Inert Gas Chiller.jpeg
​
Ammonia Product Heater (E-0512)
4.4 E-0512 AB Ammonia Product Heater.jpeg
​
Ammonia Accumulator (V-0504)
4.4 V-0504 Ammonia Accumulator.jpeg
​
Inert Gas Separator (V-0505)
4.4 V-0505 Inert Gas Separator.jpeg
​
Ammonia Product Pump (P-0501 A/B)
4.4 P-0501 B Ammonia Product Pump B.jpeg
4.4 P-0501 A Ammonia Product Pump A.jpeg
​
Let Down Vessel (V-0502)
4.4 V-0502 Let Down Vessel.jpeg
​
Flash Vessel (V-0503)
4.4 V-0503 Flash Vessel.jpeg
​
8
Count
152
Count
⁠

Total equipment
30
⁠
⁠
Total detail equipment
152
⁠
| detail equipment yang sudah dimodelkan
28
⁠
| detail equipment yang belum dimodelkan
124
⁠
⁠

List Working Instructions 2
Nama Dokumen
Startup
Shutdown
Normal Operation
1
WI-AM1A-SMT-OPS-05-007 (BFW SYSTEM _ FILL UP STEAM DRUM)
41
20
​
2
WI-AM1A-SMT-OPS-05-029 (AKTIFKAN STEAM SH SM SML SL HEADER)
99
20
​
3
WI-AM1A-SMT-OPS-05-030 (P-2501 AB BFW PUMP )
85
15
​
4
WI-AM1A-SMT-OPS-05-032 (AKTIFKAN GAS DARI SKG KE V - 0101)
30
0
​
5
WI-AM1A-SMT-OPS-05-033 (KM-0201 AB (ID FAN REFORMER)
18
17
​
6
WI-AM1A-SMT-OPS-05-034 (K-0203 (N2 BLOWER)
19
5
​
7
WI-AM1A-SMT-OPS-05-035 (AKTIFKAN FUEL SYSTEM REFORMER)
20
0
​
8
WI-AM1A-SMT-OPS-05-036 (AKTIFKAN NG COND RECOVERY KE FUEL SYSTEM)
19
0
​
9
WI-AM1A-SMT-OPS-05-037 (HEATING UP REFORMER _ HTS DGN SIRKULASI N2)
69
0
​
10
WI-AM1A-SMT-OPS-05-038 (IMPORT HYDROGEN DARI INTEGRASI)
15
0
​
11
WI-AM1A-SMT-OPS-05-039 (DESULPHURISER R-0201 _ R-0202)
12
0
​
12
WI-AM1A-SMT-OPS-05-040 (REFORMER)
112
0
​
13
WI-AM1A-SMT-OPS-05-041 (MASUKAN _ CABUT UDARA PROSES R-0203)
42
0
​
14
WI-AM1A-SMT-OPS-05-043 (AKTIFKAN _ NON AKTIFKAN LTS)
15
8
​
15
WI-AM1A-SMT-OPS-05-044 (PEMBUATAN DAN SIRKULASI MDEA)
48
0
​
16
WI-AM1A-SMT-OPS-05-045 (P 0302 AB (MDEA LEAN SOLUTION PUMP)
89
59
​
17
WI-AM1A-SMT-OPS-05-046 (P-0301 ABC (MDEA SEMI LEANSOLUTION PUMP)
236
35
​
18
WI-AM1A-SMT-OPS-05-047 (AKTIFKAN _ NON AKTIFKAN TX-0301)
18
6
​
19
WI-AM1A-SMT-OPS-05-049 (P-0303 AB (SPLIT STREAM PUMP)
37
9
​
20
WI-AM1A-SMT-OPS-05-050 (P-0304 AB (O.H CONDENSATE PUMP)
30
8
​
21
WI-AM1A-SMT-OPS-05-051 (PMP-0704 AB (PC PUMP)
35
9
​
22
WI-AM1A-SMT-OPS-05-052 (C-0701 PC STRIPER)
24
59
​
23
WI-AM1A-SMT-OPS-05-053 (EXTRA COOLER E-0308A)
9
0
​
24
WI-AM1A-SMT-OPS-05-054 (MASUKAN GAS KE CO2 REMOVAL)
34
0
​
25
WI-AM1A-SMT-OPS-05-055 (LOADING ANTIFOAM DI CO2 REMOVAL)
18
0
​
26
WI-AM1A-SMT-OPS-05-056 (F-0301 _ F-0302 (MDEA FILTER)
33
33
​
27
WI-AM1A-SMT-OPS-05-057 (EXPORT CO2 KE INTEGRASI)
13
0
​
28
WI-AM1A-SMT-OPS-05-059 (P-0308 (CONDENSATE RECOVERY PUMP)
25
0
​
29
WI-AM1A-SMT-OPS-05-060 (R-0301 (METHANATOR)
18
20
​
30
WI-AM1A-SMT-OPS-05-061 (TS K-0411 ( NG COMP)
77
0
​
31
WI-AM1A-SMT-OPS-05-062 (TSK-0421 (AIR COMP)
21
105
​
32
WI-AM1A-SMT-OPS-05-063 (TSK-0431 (SYN GAS COMP)
191
15
​
33
WI-AM1A-SMT-OPS-05-064 (TSK-0441 (REFRIGERANT COMP)
150
20
​
34
WI-AM1A-SMT-OPS-05-065 (E-0401-P1 AB (CONDENSATE PUMP)
15
0
​
35
WI-AM1A-SMT-OPS-05-066 (K-0421-P1 AB (LUBE OIL PUMP)
60
0
​
36
WI-AM1A-SMT-OPS-05-067 (SWITCHING K-0421-E1 AB)
25
0
​
37
WI-AM1A-SMT-OPS-05-074 (REDUKSI, START _ SHUTDOWN R-0501)
106
25
​
38
WI-AM1A-SMT-OPS-05-076 (AKTIFKAN STEAM SUPERHEATER E-0500)
18
0
​
39
WI-AM1A-SMT-OPS-05-078 (P-0501 AB (NH3 PUMP)
70
0
​
40
WI-AM1A-SMT-OPS-05-081 (REFRIGERANT SYSTEM)
18
0
​
41
WI-AM1A-SMT-OPS-05-083 (PENGENDALIAN OPERASI)
0
0
12
42
WI-AM1A-SMT-OPS-05-094 (SUPLAI GAS FAILURE)
63
0
​
43
WI-AM1A-SMT-OPS-05-095 ( I-81 AKTIF (ARU INTERNAL TRIP)
0
16
​
44
WI-AM1A-SMT-OPS-05-096 ( IS-51 AKTIF (SYNLOOP INTERNAL TRIP)
0
28
​
45
WI-AM1A-SMT-OPS-05-097 ( IS-44 AKTIF (K-0431 TRIP)
0
50
​
46
WI-AM1A-SMT-OPS-05-098 ( IS-45 AKTIF (K-0441 TRIP)
0
34
​
47
WI-AM1A-SMT-OPS-05-099 ( IS-33 AKTIF (METHANATOR R-0301 TRIP)
0
37
​
48
WI-AM1A-SMT-OPS-05-100 ( IS-42 AKTIF (K-0421 TRIP)
0
66
​
49
WI-AM1A-SMT-OPS-05-101 (IS-41 AKTIF (K-0411 TRIP)
0
71
​
50
WI-AM1A-SMT-OPS-05-102 (IS-31 AKTIF (MDEA PUMP TRIP)
0
43
​
51
WI-AM1A-SMT-OPS-05-103 (IS-32 AKTIF (CO2 REMOVAL INTERNAL TRIP)
0
44
​
52
WI-AM1A-SMT-OPS-05-104 (TRIP POMPA BFW P-2501 AB (I-251-1 AB)
0
55
​
There are no rows in this table
2077
Sum
932
Sum
⁠

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