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Mapping Pabrik 1A Amonia

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Mapping Pabrik 1A Amonia

Amonia Pabrik 2

Amonia Pabrik 2

Proses

Equipment

Detail Equipment

3D Done ?

Asset Image

Link WI

3D artist

Frontend Process Ammonia

50

1.1 NG Compressor

8

NG KO Drum (V-0101)

athar

NG Compressor Suction Separator (V-0411)

athar

Fuel NG Preheater (E-0101)

rizqi

NG Recycle Cooler (E-0411)

rizqi

NG Compressor (K-0411)

NG Compressor Turbin (TS-0411)

NG Comp Lube Oil System (reservoir, pump, filter, cooler)

NG Comp Dry Gas Seal System

8

Count

1.2 Air Compressor

11

Air Compressor Suction Filter (F-0421)

Air Compresssor First Intercooler (E-0421)

athar

Air Compresssor Second Intercooler (E-0422)

athar

Air Compresssor Third Intercooler (E-0423)

athar

Air Compressor First Separator (V-0421)

rizqi

Air Compressor Second Separator (V-0422)

Air Compressor Third Separator (V-0423)

Air Compressor (K-0421)

rizqi

Air Compresor turbine (TS-0421)

Air Compressor Lube Oil System (reservoir, pump, filter, cooler)

Air Compressor Dry Gas Seal System

11

Count

1.3 Desulphurizer

4

Air Compressor Dry Gas Seal System

athar

Sulfur Adsorber (R-0201)

athar

Sulfur Adsorber (R-0202)

Desul Temp in CV, TV-0209

kelvin

4

Count

1.4 Process Steam

1

Line steam to Gas + Control Valve FV-0204/6

rizqi

1

Count

1.5 Process Gas

1

CV FV-0201, 0201A, 0203

1

Count

1.6 Primary Reformer

10

ID Fan/Fuel Gas Blower (K-0201 A/B)

kelvin

NG Fuel System (CV FV-0215/6 + Line to burner)

rizqi

Fuel off gas System (CV FV-0214 + Line to burner)

rizqi

Feed Gas & Steam Preheater (E-0201)

Process Air Preheater (E-0202 AB)

Steam Superheater (E-0203)

NG Preheater (E-0204 ABC)

rizqi

E-0205 BFW Preheater

Catalyst tube + lantai top tube

rizqi

Furnace

10

Count

1.7 Process Air

1

Line + CV FV-0209/211/212

1

Count

1.8 Secondary Reformer

3

Burner Tip

Dome Brick

Check valve udara to SR

3

Count

1.9 Reformed Gas Waste Heat Boiler

1

E-0208

1

Count

1.10 High Temperature Shift Converter

1

HTS Reactor (R-0204)

1

Count

1.11 CG Steam Superheater (E-0209)

1

E-0209

1

Count

1.12 Methanator Trim Heater (E-0211)

1

E-0211

1

Count

1.13 BFW Preheater No. 1 (E-0212)

1

E-0212 A/B

1

Count

1.14 Low Temperature Shift Converter

1

LTS Reactor (R-0205)

athar

1

Count

1.15 BFW Preheater No. 2 (E-0213)

1

E-0213 A/B

1

Count

1.16 Startup N2 Circulation System

4

N2 Blower (K-0203)

Start up N2 Cooler (E-0214)

rizqi

Start up N2 separatot (V-0202)

athar

Start up N2 Heater (E-0216)

rizqi

4

Count

Steam System

25

2.1 Deaerator

6

Deaerator Steam Stripping Line

Desul Temp in CV, TV-0209

DFW Preheater No. 1 (E-0304)

DFW Preheater No. 2 (E-0305)

Dome Brick

E-0205 BFW Preheater

6

Count

2.2 Chemical System Deaerator

2

BFW Pump Turbine

ammonia injection (Z-2502)

2

Count

2.3 BFW Pump

2

turbine (TS-2501)

pump (P-2501 A dan P-2501 B)

2

Count

2.3 BFW Preheater Exchanger

6

E0213

E0212

E-0205

E-0502

E-0208

E-0501

6

Count

2.4 Steam Drum

3

HP Steam Drum V-0201

Blowdown Drum (V-0211)

Blowdown Cooler (E-1101)

3

Count

2.5 Steam Header

4

Letdown HP to MP (line + CV : PV11021&2)

MP Steam Vent (PV-11034&2)

Cooling Water Pump Turbine (TS-2301)

Deaerator (V-2501)

4

Count

2.6 Turbine Condenser

2

E-0401 + E-0401 P1A/B

rizqi

E-2302 + E-2302 P1A/B

2

Count

Middle End Process

36

3.1 CO2 Removal

27

CO2 Absorber (C-0302)

CO2 Stripper (C-0301)

3.1 V-0301 C-0301 V-0302 bertumpuk.jpeg

HP Flash Drum (V-0302)

3.1 V-0302 HP Flash Drum.jpeg

3.1 V-0301 C-0301 V-0302 bertumpuk.jpeg

LP Flash Drum (V-0301)

3.1 V-0301 LP Flash Drum.jpeg

Semilean Pump A (P-0301 A + motor + TX)

Lube oil System P-0301A

Semilean Pump B (P-0301 B + TS)

Lube oil System P-0301B

Semilean Pump C (P-0301 C + motor)

Lube oil System P-0301C

MDEA Lean pump (P-0302 A dan B)

Hydraulic turbine (TX-0301)

3.1 TX-0301 Hidraulic Turbin for P-0301A.jpeg

Reboiler (E-0302)

MDEA Filter (F-0301)

Split stream pump (P-0303 A/B))

MDEA Solution Storage Tank (T-0301)

3.1 T-0301 MDEA Solution Storage Tank.jpeg

athar

MDEA Solution Sump Tank (T-0303)

3.1 T-0303 MDEA Solution Sump Tank.jpeg

athar

CO2 product cooelr (E-0308)

Solution Heat Exchanger (E-0301AB)

athar

Lean Solution Cooler (E-0303)

DFW Preheater No. 1 (E-0304)

athar

DFW Preheater No. 2 (E-0305)

rizqi

Overhead Condensate Pump (P-0304)

3.1 P-0304 OH Condesate Pump (untuk E-0308).jpeg

Process Gas Separator (V-0304)

3.1 V-0304 Process Gas Separator.jpeg

rizqi

MDEA Recycle Separator (V-0306)

3.1 V-0306 MDEA Recycle Separator.jpeg

Antifoam Injection System (Z-0301)

3.1 Z-0301 Antifoam Injection.jpeg

Solution Transfer Pump (P-0305)

rizqi

27

Count

3.2 Process Condensate Treatment

5

Process Condensate Stripper (C-0701)

3.2 C-0701 Process Condensate Stripper.jpeg

Process Condensate KO Drum (V-0701)

3.2 V-0701 Process Condensate KO drum.jpeg

Process Condensate Exchanger (E-0701 ABC)

3.2 E-0701 ABC Process Condensate Exchanger.jpeg

rizqi

Stripped Condensate Cooler (E-0703)

3.2 E-0703 Stripped Condensate Cooler.jpeg

Condensate Pump (P-0704 AB)

3.2 P-0704 A&B Condensate Pump.jpeg

5

Count

3.3 Methanator

4

Methanator (R-0301)

3.3 R-0301 Methanator.jpeg

Methanator Heat Exchnager (E-0311)

3.3 E-0311 Methanator Heat Exchanger.jpeg

rizqi

Final Cooler (E-0312)

3.3 E-0312 Final Cooler.jpeg

Final Gas Separator (V-0311)

3.3 V-0311 Final Gas Separator.jpeg

4

Count

Back End Process

41

4.1 Syngas Compressor

11

Syngas First Intercooler (E-0431)

4.1 E-0431 Syngas Compressor 1st Intercooler.jpeg

rizqi

Syngas Second Intercooler (E-0432)

4.1 E-0432 Syngas Compressor 2nd Intercooler.jpeg

Syngas Aftercooler (E-0433)

4.3 E-0433 Syngas Aftercooler.jpeg

rizqi

Circulator Recycle Cooler (E-0434)

4.1 E-0434 Circulator Recycle Cooler.jpeg

Syngas Compressor (K-0431)

4.1 K-0431 Syngas Compressor HP.jpeg

4.1 K-0431 Syngas Compressor LP.jpeg

Syngas Compressor Turbine (TS-0431)

4.1 TS-0431 Syngas Compressor Turbine (1).jpeg

4.1 TS-0431 Syngas Compressor Turbine.jpeg

Syngas Compressor First Separator (V-0431)

4.1 V-0431 Syngas Compressor 1st Separator.jpeg

athar

Syngas Compressor Second Separator (V-0432)

4.1 V-0432 Syngas Compressor 2nd Separator.jpeg

Syngas Compressor After Separator (V-0433)

4.1 V-0433 Syngas Compressor After Separator.jpeg

Syngas Compressor Lube Oil System (reservoir, pump, cooler, filter)

Syngas Compressor Dry Gas Seal System

4.1 Dry Gas Seal for Syngas Compressor HP dan LP.jpeg

11

Count

4.2 Ammonia Synthesis Loop

15

Start Up Heater (H-0501)

First Ammonia Converter (R-0501)

4.2 R-0501 1st Ammonia Converter.jpeg

Syngas Steam Superheater (E-0500)

4.2 E-0500 SG Steam Superheater.jpeg

Second Ammonia Converter (R-0502)

4.2 R-0502 2nd Ammonia Converter.jpeg

SG Waste Heat Boiler (E-0501)

4.2 E-0501 SG Waste Heat Boiler.jpeg

SG BFW Preheater (E-0502)

4.2 E-0502 SG BFW Preheater.jpeg

Hot Heat Exchanger (E-0503)

Water Cooler (E-0504)

4.2 E-0504 Water Cooler.jpeg

First Cold Exchanger (E-0505)

4.2 E-0505 1st Cold Exchanger.jpeg

First Ammonia Chiller (E-0506)

4.2 E-0506 1st Ammonia Chiller.jpeg

Second Cold Exchanger (E-0507)

4.2 E-0507 2nd cold Exchanger.jpeg

Second Ammonia Chiller (E-0508)

4.2 E-0508 2nd Ammonia Chiller.jpeg

PG Chiller (E-0514)

4.2 E-0514 PG Chiller.jpeg

Ammonia Separator (V-0501)

4.2 V-0501 Ammonia Separator.jpeg

PG Separator (V-0514)

4.2 V-0514 PG Separator.jpeg

15

Count

4.3 Refrigerant Compressor

7

Ammonia Intercooler (E-0441)

4.3 E-0441 Ammonia Intercooler.jpeg

Ammonia Compressor 2nd Stage KO Drum (V-0442)

4.3 V-0442 Ammonia compressor 2nd stage KO drum.jpeg

Refrigerant Compressor (K-0441)

4.3 K-0441 Ammonia Refrigerant Compressor HP dan LP.jpeg

Refrigerant Compressor Turbine (TS-0441)

Ammonia Compressort 3rd Stage KO Drum (V-0443)

4.3 V-0443 Ammonia Compressor 3rd Stage KO Drum.jpeg

Refrigerant Compressor Dry Gas Seal System

4.3 Drygas Seal Refrigeran Comp HP.jpeg

4.3 Drygas Seal Refrigeran Comp LP.jpeg

Refrigerant Compressor Lube Oil System

7

Count

Refrigerant System

8

Ammonia Condenser (E-0510)

4.4 E-0510 Ammonia Condenser.jpeg

4.4 E-0510 B Ammonia Condenser B.jpeg

Inert Gas Chiller (E-0511)

4.4 E-0511 Inert Gas Chiller.jpeg

Ammonia Product Heater (E-0512)

4.4 E-0512 AB Ammonia Product Heater.jpeg

Ammonia Accumulator (V-0504)

4.4 V-0504 Ammonia Accumulator.jpeg

Inert Gas Separator (V-0505)

4.4 V-0505 Inert Gas Separator.jpeg

Ammonia Product Pump (P-0501 A/B)

4.4 P-0501 B Ammonia Product Pump B.jpeg

4.4 P-0501 A Ammonia Product Pump A.jpeg

Let Down Vessel (V-0502)

4.4 V-0502 Let Down Vessel.jpeg

Flash Vessel (V-0503)

4.4 V-0503 Flash Vessel.jpeg

8

Count

152

Count

⁠

Total equipment

30

⁠

⁠

Total detail equipment

152

⁠

| detail equipment yang sudah dimodelkan

28

⁠

| detail equipment yang belum dimodelkan

124

⁠

⁠

List Working Instructions 2

List Working Instructions 2

Nama Dokumen

Startup

Shutdown

Normal Operation

WI-AM1A-SMT-OPS-05-007 (BFW SYSTEM _ FILL UP STEAM DRUM)

41

20

WI-AM1A-SMT-OPS-05-029 (AKTIFKAN STEAM SH SM SML SL HEADER)

99

20

WI-AM1A-SMT-OPS-05-030 (P-2501 AB BFW PUMP )

85

15

WI-AM1A-SMT-OPS-05-032 (AKTIFKAN GAS DARI SKG KE V - 0101)

30

0

WI-AM1A-SMT-OPS-05-033 (KM-0201 AB (ID FAN REFORMER)

18

17

WI-AM1A-SMT-OPS-05-034 (K-0203 (N2 BLOWER)

19

5

WI-AM1A-SMT-OPS-05-035 (AKTIFKAN FUEL SYSTEM REFORMER)

20

0

WI-AM1A-SMT-OPS-05-036 (AKTIFKAN NG COND RECOVERY KE FUEL SYSTEM)

19

0

WI-AM1A-SMT-OPS-05-037 (HEATING UP REFORMER _ HTS DGN SIRKULASI N2)

69

0

WI-AM1A-SMT-OPS-05-038 (IMPORT HYDROGEN DARI INTEGRASI)

15

0

WI-AM1A-SMT-OPS-05-039 (DESULPHURISER R-0201 _ R-0202)

12

0

WI-AM1A-SMT-OPS-05-040 (REFORMER)

112

0

WI-AM1A-SMT-OPS-05-041 (MASUKAN _ CABUT UDARA PROSES R-0203)

42

0

WI-AM1A-SMT-OPS-05-043 (AKTIFKAN _ NON AKTIFKAN LTS)

15

8

WI-AM1A-SMT-OPS-05-044 (PEMBUATAN DAN SIRKULASI MDEA)

48

0

WI-AM1A-SMT-OPS-05-045 (P 0302 AB (MDEA LEAN SOLUTION PUMP)

89

59

WI-AM1A-SMT-OPS-05-046 (P-0301 ABC (MDEA SEMI LEANSOLUTION PUMP)

236

35

WI-AM1A-SMT-OPS-05-047 (AKTIFKAN _ NON AKTIFKAN TX-0301)

18

6

WI-AM1A-SMT-OPS-05-049 (P-0303 AB (SPLIT STREAM PUMP)

37

9

WI-AM1A-SMT-OPS-05-050 (P-0304 AB (O.H CONDENSATE PUMP)

30

8

WI-AM1A-SMT-OPS-05-051 (PMP-0704 AB (PC PUMP)

35

9

WI-AM1A-SMT-OPS-05-052 (C-0701 PC STRIPER)

24

59

WI-AM1A-SMT-OPS-05-053 (EXTRA COOLER E-0308A)

9

0

WI-AM1A-SMT-OPS-05-054 (MASUKAN GAS KE CO2 REMOVAL)

34

0

WI-AM1A-SMT-OPS-05-055 (LOADING ANTIFOAM DI CO2 REMOVAL)

18

0

WI-AM1A-SMT-OPS-05-056 (F-0301 _ F-0302 (MDEA FILTER)

33

33

WI-AM1A-SMT-OPS-05-057 (EXPORT CO2 KE INTEGRASI)

13

0

WI-AM1A-SMT-OPS-05-059 (P-0308 (CONDENSATE RECOVERY PUMP)

25

0

WI-AM1A-SMT-OPS-05-060 (R-0301 (METHANATOR)

18

20

WI-AM1A-SMT-OPS-05-061 (TS K-0411 ( NG COMP)

77

0

WI-AM1A-SMT-OPS-05-062 (TSK-0421 (AIR COMP)

21

105

WI-AM1A-SMT-OPS-05-063 (TSK-0431 (SYN GAS COMP)

191

15

WI-AM1A-SMT-OPS-05-064 (TSK-0441 (REFRIGERANT COMP)

150

20

WI-AM1A-SMT-OPS-05-065 (E-0401-P1 AB (CONDENSATE PUMP)

15

0

WI-AM1A-SMT-OPS-05-066 (K-0421-P1 AB (LUBE OIL PUMP)

60

0

WI-AM1A-SMT-OPS-05-067 (SWITCHING K-0421-E1 AB)

25

0

WI-AM1A-SMT-OPS-05-074 (REDUKSI, START _ SHUTDOWN R-0501)

106

25

WI-AM1A-SMT-OPS-05-076 (AKTIFKAN STEAM SUPERHEATER E-0500)

18

0

WI-AM1A-SMT-OPS-05-078 (P-0501 AB (NH3 PUMP)

70

0

WI-AM1A-SMT-OPS-05-081 (REFRIGERANT SYSTEM)

18

0

WI-AM1A-SMT-OPS-05-083 (PENGENDALIAN OPERASI)

0

0

12

WI-AM1A-SMT-OPS-05-094 (SUPLAI GAS FAILURE)

63

0

WI-AM1A-SMT-OPS-05-095 ( I-81 AKTIF (ARU INTERNAL TRIP)

0

16

WI-AM1A-SMT-OPS-05-096 ( IS-51 AKTIF (SYNLOOP INTERNAL TRIP)

0

28

WI-AM1A-SMT-OPS-05-097 ( IS-44 AKTIF (K-0431 TRIP)

0

50

WI-AM1A-SMT-OPS-05-098 ( IS-45 AKTIF (K-0441 TRIP)

0

34

WI-AM1A-SMT-OPS-05-099 ( IS-33 AKTIF (METHANATOR R-0301 TRIP)

0

37

WI-AM1A-SMT-OPS-05-100 ( IS-42 AKTIF (K-0421 TRIP)

0

66

WI-AM1A-SMT-OPS-05-101 (IS-41 AKTIF (K-0411 TRIP)

0

71

WI-AM1A-SMT-OPS-05-102 (IS-31 AKTIF (MDEA PUMP TRIP)

0

43

WI-AM1A-SMT-OPS-05-103 (IS-32 AKTIF (CO2 REMOVAL INTERNAL TRIP)

0

44

WI-AM1A-SMT-OPS-05-104 (TRIP POMPA BFW P-2501 AB (I-251-1 AB)

0

55

There are no rows in this table

2077

Sum

932

Sum

⁠

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