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H&S documents for 3D printing

Chemical Hazard and Risk Assessment

template⁠

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PIs need to notify H&S before they buy any new 3D printing equipment as there are a few controls which will need to be in place before they can be used. The main issue is the emission of 3D printing particles which have been shown to be of the size range to potentially enter the airways and lungs and the release of vapours which are known to be hazardous to health. There’s not a whole lot of published research about it yet, but the stuff that has been published seems to suggest that the effects could be really serious, even when using the filaments that have been considered safer. Because of this, the Policy states that all 3D Printers should be enclosed or have local exhaust ventilation. Some printer models are already enclosed and have built in LEV, but some are completely open. The risk assessment prior to use of the printer should identify what level of LEV is needed.

here⁠

is the UoB printing Policy.

SLA printing requires chemical training:

https://bham.sharepoint.com/sites/POD/SitePages/Chemical-and-Lab-Safety.aspx⁠

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Risk assessment draft 2

Risk assessment draft 2

Hazards Identified

Persons at Risk (Numbers)

ontrol Measures Already in Place (Details)

Grading of Risk with Control Measures in Place (Severity x Likelihood)

Are these Adequate YES/NO

What Further Action is Necessary to Control the Risk?

Grading of Risk After Further Action (Severity x Likelihood)

To be Completed by (date)

Responsible Person

General

Training procedure to be created and updated Training log to be created and kept updated Yearly inspection of the procedure Yearly inspection of the LEV Yearly electrical inspection

YES

None

Massimiliano Di Luca

Hot Extruder(FDM)

5 (Operators)

Protective casing around extruder installed at all times

Warning label indicating hot part

Printer to be operated in an enclosure

Printer to be operated away from other working stations

Training required before using equipment

YES

None

N/A

Facilities Manager

Moving Parts (FDM)

5 (Operators)

1. Label of moving parts 2. Printer to be operated in an enclosure 3. Printer to be operated away from other working stations 4. Training required before using equipment

Install emergency stop button

11/30/2023

Facilities Manager

Fume Emission (FDM)

10 (Operators, bystanders)

1. Adequate room ventilation 2. Printer to be operated in an enclosure. 3. Use of approved filaments only

YES

None

11/15/2023

Facilities Manager

Electrical Hazards

5 (Operators)

1. No water stored, used or consumed near the printer 2. Guarding of electrical components operating at 50 volts or higher 3. Yearly check of electrical components 4. Visual inspection for wear, tear, and electrical connection before each use 5. Training required before using equipment 6. Safety-certified electric outlets with grounding

YES

None

N/A

Facilities Manager

Possibility of Catching Fire(FDM)

15 (Operators, bystanders, facility staff)

1. Fire extinguisher near printer 2. Printer to be operated in an enclosure 3. Printer to be operated away from other working stations 4. Heat-resistant surface beneath printer 5. No combustible material stored or used near the printer 6. Training required before using equipment

YES

None

Facilities Manager

UV Exposure (SLA)

10 (Operators, bystanders)

1. Printer to be operated in an enclosure 2. Printer to be operated away from other working stations 3. UV screen inspection before use 4. Warning labels for UV light 5. Emergency button to turn off lamp outside of the enclosure 6. Training required before using equipment

3 (Medium)

Regular UV shield integrity checks

2 (Low)

11/10/2023

Facilities Manager

Toxic Vapour Inhalation (SLA)

15 (Operators, bystanders, facility staff)

1. Printer to be operated in an enclosure 2. Ventilation system to be active and kept working 3. Training required before using equipment

YES

None

Facilities Manager

Nanoparticle Emissions

15 (Operators, bystanders, facility staff)

1. Printer to be operated in an enclosure 2. Ventilation system to be active and kept working 3. Nanoparticle air filter 4. Training required before using equipment

Regular maintenance & filter replacement

11/20/2023

Facilities Manager

Skin or Respiratory Sensitizers

15 (Operators, bystanders, facility staff)

1. Printer to be operated in an enclosure 2. Ventilation system to be active and kept working 3. Use of approved filaments only 4. Use of gloves and masks 5. Training required before using equipment

YES

None

Facilities Manager

Hazards with Support Materials and Cleaning (SLA)

10 (Operators, bystanders)

1. Material Safety Data Sheets (MSDS) 2. Use of gloves and masks 3. Training required before using equipment

Yearly safety review

12/5/2023

Facilities Manager

Manual Handling

5 (Operators)

1. Use lifting equipment and trolleys to move printers 2. Dedicated and fixed location for printers 3. Training required before using equipment

Yearly training review

12/01/2023

Facilities Manager

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