Lab 05 - Believer Familiarization


Introduction:

For this lab, me and my group started getting familiar with fixed wing components for an aircraft called the Believer. We unboxed the contents of the Believer kit and started identifying airframe and electronic parts. We layed them on the floor and repackaged the parts on the order they came out of. Once we took the photos of the airframe and electronics, we started making out own blog and instructions for the model.


Image 1 : Photo of layout

IMG_2744.jpg
IMG_2747.jpg


Air-frame Parts
# of Parts
Part Name
Details
Installed/Missing
Photo Of Part
1
Left & Right Wing
N/A
Not Installed
image.png
1
Left & Right Empennage
N/A
Not Installed
image.png
1
Left & Right Fuselage
N/A
Not Installed
image.png
1
Set Of Wing Covering Plates
N/A
Installed
1
Set Of Cabin Covers
N/A
Not Installed
image.png
1
Parachute Cabin Covers
N/A
Installed
1
Set Of Fuselage Supporting Carbon Tubes
14*12*206mm Tube 12*10*206mm Tube (Installed)
Installed
1
Set Of Wings Inserting Carbon Tubes
12*10*700mm Tube 10*8*600mm Tube
Not Installed
image.png
2
Set Of Wings Connecting Parts
N/A
Installed
2
Set Of Empennage Connecting Parts
N/A
Installed
2
Set Of Servo Fixing Parts
Servo Installing Base Servo Presser Servor Covering Plate
Missing
4
Helmangle
N/A
Not Installed
image.png
1
Battery Fixing Board
N/A
Not Installed
image.png
2
Antenna Fixing Board
N/A
Not Installed
image.png
1
Cabin Cover Fixing Board
N/A
Not Installed
image.png
2
Electric Regulating Cover
N/A
Not Installed
image.png
12
Stud
N/A
Not Installed
image.png
3
Cabin Cover Locking Nail
N/A
Not Installed
image.png
2
Chuck
N/A
Not Installed
image.png
1
Latching Hook
N/A
Not Installed
image.png
2
Fuselage Reinforcing Plate
N/A
Missing
1
Tail Reinforcing Plate
N/A
Missing
1
Autopilot Locating Board
N/A
Missing
1
Basement Of Parachute Servo
N/A
Missing
1
Wooden Plate Of Parachute Hatch Cover
N/A
Missing
1
Stiffer Of Parachute Hatch Cover
N/A
Missing
1
Motor Installing Base
N/A
Missing
1
Set Of Battery and Flight Control Area Cushions
N/A
Not Installed
image.png
2
Group Of Large Electronic Current Connector
N/A
Not Installed
image.png
2
Set Of Empennage Servo Extending Wire
30cm
Not Installed
image.png
2
Set Of Servo Single-head Male Connector Extending Wire
30cm
Not Installed
image.png
4
Set Of Fuselage Fuel Gate Servo Single-head Female Connector Extending Wire
30cm
Not Installed
image.png
2
Set Of Aileron/Fuel Gate Y Wire
10cm
Not Installed
image.png
1
16 AWG Silicone Wire (Black)
1m
Not Installed
image.png
1
16 AWG Silicone Wire (Red)
1m
Not Installed
image.png
20
Sections Of 2.5mm*15mm Heat Shrink Tubing
2.5mm*15mm
Not Installed
image.png
12
Sections Of 6mm*15mm Heat Shrink Tubing
6mm*15mm
Not Installed
image.png
1
Wire Harness Tube
N/A
Not Installed
image.png
2
Set Of Magic Tie Straps
N/A
Not Installed
image.png
2
Transparent Foam Glue
N/A
Not Installed
image.png
8
Ball Head
N/A
Not Installed
image.png
4
Set Of Link Rod
N/A
Not Installed
image.png
8
Button Head Screw M2X10
N/A
Not Installed
image.png
8
Block Nut M2
N/A
Not Installed
image.png
3
Plastic Latch
N/A
Not Installed
image.png
10
M2.5X8 Tail Button Head Screw
N/A
Not Installed
image.png
8
M2X10 Tail Button Head Screw
N/A
Not Installed
image.png
34
M2X8 Tail Button Head Screw
N/A
Not Installed
image.png
8
Screws With Pad M3X8
N/A
Not Installed
image.png
There are no rows in this table


Electronics

Instructions
Step #
Instructions
Visual Reference
1
Using the provided glue, glue the lock mounts into the fuselage.
Believer-076.jpg
2
Glue the hatch locks to the hatches.
Believer-079.jpg
3
Glue the tail fin adapters to the tail fins.
Believer-081.jpg
4
Glue in the motor mounts.
Believer-084.jpg
5
Glue the tail fin adapters to the fuselage.
Believer-087.jpg
6
Glue one wing adapter to one side the fuselage. Do not glue on both wing adapters! If you do, you won’t be able to install the carbon connecting tubes later!
Believer-088.jpg
7
Mark the area where the opening in the nacelle will be, to mark where not to put glue.
Believer-091.jpg
8
Glue the wing together.
Believer-095.jpg
9
Glue the carbon spar supports to the inside of the fuselage.
Believer-098.jpg
10
Glue the screw bases for the Auto Pilot to the fuselage.
Believer-099.jpg
11
Glue the long pieces of plywood to the back of the fuselage.
Believer-102.jpg
12
Glue the square piece of plywood to the bottom side of the parachute bay hatch.
Believer-104.jpg
13
Once the glue on the wings has dried, glue on the screw bases for the nacelle covers.
Believer-105.jpg
14
Glue on the wing adapters.
Believer-108.jpg
15
Glue both halves of the fuselage together.
Believer-111.jpg
16
After the glue has dried, insert the hatches into the fuselage.
Believer-113.jpg
17
Glue on the landing cushions.
Believer-118.jpg
18
Glue in the plexiglas battery plate.
Believer-130.jpg
19
Glue the servo mount to the wing.
Believer-122.jpg
20
Put glue onto the end of the carbon connecting rod that will go into the already installed wing adapter. Then, insert the carbon connecting tubes into the fuselage, from the side of the fuselage without the wing adapter on.
Believer-136.jpg
21
Put glue on the remaining exposed end of the carbon connecting tube, and then glue the second wing adapter to the fuselage.
Believer-137.jpg
22
Once the glue is dry, install the locking hooks to each of the wing adapters, and tail fins.
Believer-142.jpg
23
Connect the wings and tail fins to the fuselage.
Believer-138.jpg
24
Glue the control horns to all of the control surfaces.
Believer-146.jpg
25
Install tail servos into tail mounts, making sure that the side of the servo with the gear is towards the front of the fuselage.
Believer-148.jpg
26
Install round servo head on servos
image.png
27
Install control surface chuck onto servo heads
image.png
28
(Ruddervators should be able to lock like this with no slop in the controls)
image.png
29
Use plastic inserts to create a proper hinge on all control surfaces
image.png
30
Assemble and install push-pull rods to tail control horns
image.png
31
Install wing servos with double sided tape so that the gear side of the servo is forward. Then install the servo covers.
image.png
32
Assemble and install push-pull rods to aileron control horns
image.png
33
Install brushless motors
image.png
34
Install and secure ESCs and wires inside of the nacelle .
image.png
35
Extend servo cables to reach nacelle
image.png
36
Create male D-sub connectors for the inside of the wings with the following connections: 30A+, 30A-, esc control, servo control. The wires should be able to reach the nacelle from the wing root connection.
image.png
37
Install D-sub connector into the wing root
image.png
38
Connect ESC and Servo connectors to the D-sub and secure wires inside the nacelle
image.png
39
Install nacelle cover
image.png
40
Create female D-sub connectors for the inside of the fuselage with the following connections: 30A+, 30A-, esc control, servo control. The wires should be able to reach the nacelle from the wing root connection.
image.png
41
Install D-sub connector to the fuselage wing root connectors.
image.png

Electronics Sections

Since we do not have the same electronics as the blog here is a list of best practices from the blog.
1
Use clamps and double sided tape to secure wires and electronics
image.png
2
Install GPS in the tail of the aircraft so that its signals have the least interference
image.png
3
Create power bus for servos
image.png
4
Install antenna in the parachute compartment because it is ground facing and has ground clearance
image.png
5
Hold antenna in with a rubber band to prevent damage from landings
image.png
There are no rows in this table

Reflection:


This lab was important to understand the components of the Believer airframe and the electronics
that would be housed inside the airframe. By unboxing the Believer kit and identifying all the parts, I
understood how the pieces fit and also how there were also missing pieces in the kit itself. Finding
the missing parts helped my group better identify and inventory the parts before we started assembling.
The blog instructions were particualry useful in identifying what we had in our kit and what was missing.
It also gave us step by step instructions for the Believer and we could compare the two manuals. Overall,
this lab helped us learn how being accountable for your equipment and parts is crucial for any project with
given instructions.

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